Thursday, April 27, 2017

Final blogs for HVAC

A1. Identify and interpret heating and air conditioning problems; determine needed action.

I accomplished this task by reading my HVAC book. I read the diagnosis chapters, along with the theory chapters, to help me understand how the AC system works, and how to figure out what kind of problems it could have, and how to correct those problems. Also, I learned alot of AC system diagnosis by completing all of the assigned ARGO. I also did hands on work on AC systems on the cars in the shop when I was completing all the assigned job sheets.

Image result for clogged fixed orifice tube
A4. Identify abnormal operating noises in the A/C system; determine needed action.

I accomplished this task by reading the AC system diagnosis chapters in the HVAC book, and learning what kinds of noises are normal, and what kind of noises are considered abnormal operating noises. For example I learned what kind of a noise a slipping compressor clutch would make. I also did some online research into various sounds to be heard from the AC system, and which noises mean what.
Image result for worn compressor clutch
B 4. Identify hybrid vehicle A/C system electrical circuits and service/safety precautions.

Although we did not do much with hybrids in the shop or in class, I did read a little bit about hybrid vehicle AC systems. I accomplished this task by reading about hybrid electrical systems on a forum. I learned about variable speed AC compressors. I read about a page worth of knowlege about the Gen II Prius HVAC system.
Image result for hybrid vehicle air conditioning wiring

B5. Determine need for an additional A/C system filter; perform needed action.

I accomplished this task by reading the AC system service chapters in the HVAC book. I have learned that if there has been a compressor failure or a ruptured dessicant bag, it would be the proper thing to do to install an additional AC system filter to filter out the contaminants from the system. I also did some online research on kinds of filters, such as the Robinair spin on filter.
Image result for robinair spin on filter
B6. Remove and inspect A/C system mufflers, hoses, lines, fittings, O-rings, seals, and service valves; perform needed action.

I accomplished this task by reading chapter seven, which deals with hoses, lines, and fittings, and mufflers and O rings and various other components. I learned how to remove and inspect these things when I removed the accumulator on the Ford Ranger in the shop, and when I removed the condenser on the Subaru Legacy in the shop.I inspected O rings and lines.
Image result for o ring for automotive ac system
B7. Inspect for proper A/C condenser airflow; determine needed action.

I accomplished this task by reading chapter 9 which had to do with evaporators, condenser, accumulators, and receiver driers. I read a good deal bout condensers and how they work, and how critical it is that the condenser has proper air flow. I inspected the cooling fins on the condenser that I pulled out of the Subaru Legacy in the shop for dirt buildup and bent fins which would negatively impact the airflow through the condenser.
Image result for proper automotive ac condenser air movement
B8. Remove, inspect, and replace receiver/drier or accumulator/drier; determine recommended oil type and quantity.

I accomplished this task by reading chapter nine in the HVAC book that had to do with evaporators, condensers, accumulators, and receiver driers. I learned a good deal about accumulators and receiver driers and how they worked by completing the ARGO modules that had to do with accumulators and receiver driers. I did some hands on work in the shop when I removed, inspected and reinstalled the accumulator on the Ford Ranger in the shop. I looked up the correct type of oil on a subaru forum, and it turned out to be PAG 46. And the recommended quantity of oil was the same as I took out of it.
Image result for accumulator in a black ford ranger

B9. Remove, inspect, and install expansion valve or orifice (expansion) tube.

I accomplished this task by reading chapter 10, which had to do with control valves and switches. I read a great deal about expansion valves and their operation. I also read a little bit about fixed orifice tubes, and where they are installed. I did some hands on work on the Bonneville in the shop. I removed the fixed orifice tube, inspected the orifice tube, and the O ring, and reinstalled it.  I also did some ARGO modules that had to do with the control valves.

B10. Inspect evaporator housing water drain; perform needed action.

I accomplished this task by reading chapter nine in the HVAC book that had to do with evaporators, condensers, accumulators, and receiver driers. I learned that when an evaporator is working, it tends to form some condensation on the outside of it. This water has to run out of the evaporator housing drain. This is done using a water drain. I inspected the water drain on the Jeep Grand Cherokee in the shop.
Image result for evaporator housing drain

B11. Diagnose A/C system conditions that cause the protection devices (pressure, thermal, and/or control module) to interrupt system operation; determine needed action.

I accomplished this task by reading the chapter in the HVAC book that dealt with the pressure release switches and the melting thermal plug. Although they are no longer in use I guess it is necessary to know about them and how they worked. I also learned a good deal of information about cutoff switches and how they come on if the pressure drops too low or if it spikes too high.
Image result for A/C pressure switch

B 12. Determine procedure to remove and reinstall evaporator; determine required oil type and quantity.

I accomplished this task by reading  chapter nine in the HVAC book that had to do with evaporators, condensers, accumulators, and receiver driers. I learned that it is very difficult to remove an evaporator core. I looked up the  removal and replacement procedure on a 2005 Chevy Impala. I also looked up the proper refrigerant oil in ALL DATA.

B13. Remove, inspect, reinstall, and/or replace condenser; determine required oil type and quantity.

I accomplished this task by reading chapter nine in the HVAC book that had to do with evaporators, condensers, accumulators, and receiver driers. I also accomplished this task by doing some hands on work in the shop on the Subaru Legacy. I removed, inspected, and reinstalled the condenser on that vehicle. I also measured the amount of PAG 46 that came out of the condenser. I looked up the proper type of refrigerant oil on the internet.

C1. Inspect engine cooling and heater systems hoses and pipes; perform needed action.

Image result for bad radiator hose
I accomplished this task by reading chapter 20 in the HVAC book, that has to do with heater and engine cooling system service. I also did some hands on work in the shop by inspecting the radiator hoses and the heater core hoses on the Chevy cutaway in the shop, which did not show any signs of damage. I also did some research online about radiator hoses collapsing on the inside without showing signs of it on the outside.

C2. Inspect and test heater control valve(s); perform needed action.

I accomplished this task by reading a section of chapter 20 that had to do with heater service and shutoff valves. I also did some hands on work in the shop on the Honda Odyssey. I inspected the heater core shutoff valve that sat just in front of the fire wall in the engine bay. I removed the cable and checkd for binding in the valve. Finding none, I reinstalled the cable. In this way I verified the proper operation of the shutoff valve.

C3. Diagnose temperature control problems in the HVAC system; determine needed action.

I accomplished this task by reading the HVAC book's section on temperature control system diagnosis. I learned that the control systems use vacuum or servo motors to control the position of the blend door. A problem could result if something was dropped in the vents, and got stuck in the blend door, and did not allow for proper temperature control. I also learned a whole lot about the temperature loop. the loop consists of four actions done continuously to keep the passenger compartment at a fixed temperature. The sensor continuously detects, changes in temperature, sends a signal to the control module, and the module sends a signal to the blend door operating motor or any other temperature control device.

Image result for temperature control problems in the HVAC system;

C4. Determine procedure to remove, inspect, reinstall, and/or replace heater core.

I accomplished this task by reading chapter 20's section on heater service. I read a great deal about the heater core service and repair. I also learned that it is a difficult process to remove and replace a heater core on most vehicles out there. I researched a removal and installation procedure on a 2005 Chevy Impala with the 3.8 L V6. It was a long procedure.

D1. Inspect and test HVAC system blower motors, resistors, switches, relays, wiring, and protection devices; determine needed action.

I accomplished this task by reading chapter 12. Chapter 12 has to do with the air delivery system. I read the sections on blower motors and resistor packs, switches and relays I learned how to diagnose problems that would cause the blower motor to function on only a few speed settings, or not at all.  I did some hands on work on the Jeep Grand Cherokee. I tested the blower motor functionality, and determined needed action. I also jumper wired it to make it move.
Image result for blower motor resistor

D3. Diagnose malfunctions in the vacuum, mechanical, and electrical components and controls of the heating, ventilation, and A/C (HVAC) system; determine needed action.

I accomplished this task by reading chapter 12, especially the portion of chapter 12 that had to do with air ducts, evaporator cases, and air doors and their operation devices. I did some work on the Ford Ranger's vacuum motors for the air duct doors. I used a vacuum gauge to measure the vacuum available in the vacuum lines to move the vacuum motors. I did this with the engine on, because the vacuum that is used to operate the vacuum doors comes from the engine vacuum. I also further accomplished this task by paying attention during the little presentation about the vacuum motors.
Image result for broken engine vacuum hose
D4. Inspect and test HVAC system control panel assembly; determine needed action.

I accomplished this task by reading about the HVAC system control panels in the HVAC book. I also learned about manual and automatic HVAC control panels on ARGO. I inspected the HVAC control panel on the Jeep Grand Cherokee. I tested the blower motor on all speeds, made sure that the air came out of the selected ducts, and I listened for abnormal operating noises.
Image result for smashed ac system control panel car
D5. Inspect and test HVAC system control cables, motors, and linkages; perform needed action.

                 I accomplished this task by reading about control cables and linkages and vacuum motors in the HVAC book. I also accomplished this task by listening in class during the part about cable linkages and stuck blend doors. I also did some research online about common problems that cause damage to the blend door control lever.
Image result for the inside of a heater core housing
D6. Inspect HVAC system ducts, doors, hoses, cabin filters, and outlets; perform needed action.

I accomplished this task by completing the cabin air filter job sheet in the lab. I did this job sheet on the Silver Ford Taurus in the shop. I removed, inspected, and reinstalled the cabin air filter. It was located right under the windshield wiper grille.  I learned how to do this by looking up the procedure on All Data.
Image result for cabin air filter on a silver 2002 ford taurus
D7. Identify the source of HVAC system odors.

I accomplished this task by reading about mildew build up on the evaporator in the HVAC book. I learned that sometimes there is a build up of mildew on the evaporator in the case, which causes a foul musty smell coming from the vents during normal operation. This can be solved by using a system deodorizer which essentially pumps a vapor into he air inlet on the evaporator and runs the vapor through the vents and cleanses the evaporator.

Thursday, March 16, 2017

Blog posts 3/9/2017

A2. Research vehicle service information including refrigerant/oil type, vehicle service history, service precautions, and technical service bulletins.

I accomplished this task by reading the AC system chapters in the HVAC book. I also learned a lot about these refrigerant types and oil types thru a lot of classroom discussion. I also learned about how to research vehicle information and fluid type specifications back at the Copper Country ISD on AllData. I put my knowledge to work by performing all sorts of refrigerant and A/C related tests and tasks on the Jeep Grand Cherokee in the shop.


A3. Performance test A/C system; identify problems. 

I accomplished this task by reading the A/C system diagnosis chapter i the HVAC book. I did this test on the Jeep Grand Cherokee in the shop using a Gauge manifold. The low side and high side pressures should be relatively the same if the vehicle is not running, and it should be pretty close to the number of ambient temperature degrees.  When the car is running however, the high side pressure should be close to 130 psi and the sow side should be at about 30 psi. 

A5. Identify refrigerant type; select and connect proper gauge set/test equipment; record temperature and pressure readings.

I accomplished this task by using the refrigerant purity tester to figure out what kind of refrigerant  the Jeep Grand Cherokee used. When I learned that the refrigerant type was R134A, I used the gauge manifold to test the pressure readings of the low side and the high side. they where stable, so I tested the temperature of the air coming out of the vents. I used a little thermometer to accomplish this. 

A6. Leak test A/C system; determine needed action.

I accomplished this task by reading the AC system diagnosis chapter in the HVAC book. I also learned how to do this leak test by completing the Argo modules that had to do with the leak sniffers and uv light dye detector. I actually did this task hands on on the Jeep Grand Cherokee in the shop. I used the leak sniffer, and when it did not bring up any sniff able leaks, I used the Dye detecting UV flash light. I did did up finding some minuscule leaks around the compressor. 



A7. Inspect condition of refrigerant oil removed from A/C system; determine needed action. P-2

I accomplished this task by reading the AC system diagnosis chapter in the HVAC book. I did this task hands on, on the Jeep Grand Cherokee, when I removed the AC compressor and drained the compressor oil. I drained the oil into a little measuring cup in which i could see the visual condition of the fluid, as well as the quantity of the fluid. If the fluid was dirty, I would have replaced the compressor oil. Either way, I would put new compressor oil i the compressor because it is not right to reuse the oil. 



A8. Determine recommended oil and oil capacity for system application.

I accomplished this task by reading the AC system diagnosis chapter in the HVAC book. I also checked the oil capacity of the Jeep Grand Cherokee on AllData. Then, I removed the AC compressor and drained the oil into a little measuring cup, and I compared the amount of oil to specs. It was a little low. 


B1. Inspect, remove, and/or replace A/C compressor drive belts, pulleys, tensioners and visually inspect A/C components for signs of leaks; determine needed action. 

I accomplished this task by reading the AC system diagnosis chapter in the HVAC chapter. I also accomplished this chapter by completing the AC compressor Argo modules, along with the drive belt modules on Argo. I also did this task hands on while removing the AC compressor out of the Jeep Grand Cherokee in the shop. I had to remove the drive belt and inspect the pulleys. 

B2. Inspect, test, service and/or replace A/C compressor clutch components and/or assembly; check compressor clutch air gap; adjust as needed. 

I accomplished this task by reading the AC compressor diagnosis chapter in the HVAC book. I did this task hands on on the bench with a compressor that was taken out of a 1996 Ford. I took the compressor coil off of the compressor, along with the pulley and other components. I measured the air gap using a feeler gauge. It was correct according to All Data. 

B3. Remove, inspect, reinstall, and/or replace A/C compressor and mountings; determine recommended oil type and quantity

I accomplished this task by removing the air conditioning compressor from the 1998 Jeep Cherokee in the shop. I further accomplished this task when I re installed the compressor. I determined the correct oil type and quantity by looking them up on All Data, and the little placard that specified the system capacity, and oil type. The refrigerant type was R134A, and the oil type was PAG 46 oil. 

D2. Diagnose A/C compressor clutch control systems; determine needed action. P-2

I accomplished this task by reading the compressor chapter in the HVAC book. I also studied a few wiring diagrams online of compressor clutch circuits. I also used Argo to get more acquainted with compressor clutch control systems. I also got pretty close to the compressor clutches when we took the compressor clutches and coils off of the compressor that came off of the 1996 Ford. I would determine necessary actions based on the noises, voltage drops, and general system operations of the AC system. 

E1. Perform correct use and maintenance of refrigerant handling equipment according to equipment manufacturer’s standards.

I accomplished this task by paying attention in class when Jerry was taking about how the refrigerant recovery machines worked and how to properly use them. I also read the service manuals for both the new and old machines that we have in the shop. I accomplished this task by repeatedly recovering, vacuuming, and recharging various systems in the shop. I did this task on the Jeep Grand Cherokee, the Bonneville. 


E2. Identify A/C system refrigerant; test for sealants; recover, evacuate, and charge A/C system; add refrigerant oil as required.
I accomplished this task when me and Kevin Semmens used the sealant tester on the Pontiac Bonneville in the shop. We read the users manual for that tester, and we put it together and tested that there was no sealant in the system. I also did some research on youtube. 

E3. Recycle, label, and store refrigerant.
I accomplished this task by reading the AC refrigerants chapter in the HVAC book. I learned about the proper ways to recover used refrigerant pout of a car's AC system. I have done a lot of system recovery and vacuum and recharging in my timer at the HVAC class. I have used both the old and new machines to correctly recycle, store and label refrigerant as R134A.